Design for Six Sigma (DFSS)
Transactional DFSS
The Facts
Design for Six Sigma (DFSS) is quickly becoming one of the hottest topics in Six Sigma quality improvement programs. Often, reducing variation in an existing process (with DMAIC) doesn’t lead to significant performance enhancement. Breakthrough improvement ultimately requires the creation of a new process or the redesign of an existing one with DFSS. In this progressive training program students will be introduced to the DMADV (Define-Measure- Analyze-Design-Verify) DFSS methodology and learn the tools required to design an effective business process from our expert instructor.
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DFSS for Product Design
The Facts
Often, optimizing an existing product (with DMAIC) doesn’t lead to significant performance enhancement. Breakthrough improvement ultimately requires the creation of a new product or the redesign of an existing one with DFSS. In this progressive training program students will be introduced to the DMADV (Define-Measure-Analyze-Design-Verify) DFSS methodology and learn the tools required to effectively design a new product.
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Course Outline
Transactional DFSS
Day One
- Why Design Projects Fail
- Business Processes: Services vs. Manufacturing
- DFSS Defined
DFSS vs. DMAIC
- Integrating DFSS with Existing Design Methodologies
- The DMADV Process
- How Do You Know if You Need a New Process?
- Tollgate Reviews
- Project Risk Analysis & Design FMEA
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Course Outline
DFSS for Product Design
Day One
- Why Design Projects Fail
- DFSS Defined
- DFSS vs. DMAIC
- Integrating DFSS with Existing Design Methodologies
- The DMADV Process
- How Do You Know if You Need a New Product?
- Tollgate Reviews
- Project Risk Analysis & Design FMEA
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Day Two
- Design Project Financial Analysis
- Capturing the Voice of the Customer (VOC)
- Translating the VOC into Design Requirements
- Quality Function Deployment (QFD)
- Pugh’s Method for Concept Selection
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Day Two
- Design Project Financial Analysis
- Capturing the Voice of the Customer (VOC)
- Translating the VOC into Design Requirements
- Quality Function Deployment (QFD)
- Pugh’s Method for Concept Selection
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Day Three
- Design Scorecards
- Requirements Flowdown and Capability Flowup
- Business Process Simulation Exercise
- Process Design Roadmap
- Process Flow Elements
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Day Three
- Design Scorecards
- Requirements Flowdown and Capability Flowup
- Robust Design
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Day Four
- Defining Process Throughput, Flow Time & Inventory Goals
- Predicting Output Variability
- Monte Carlo Simulation
- Service Operation Statistics
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Day Four
- Product Tolerance Analysis
- Monte Carlo Simulation
- Statistics of Reliability
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Day Five
- Designing Resource & Inventory Policies to Manage Flow Variability
- Lean Process Design and Synchronization
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Day Five
- Analysis of Reliability Data
- Reliability Predictions
- Design for Manufacture & Assembly
- Maintainability
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Who Should Attend?
These hands-on, five-day DFSS seminars are geared towards Six Sigma Green Belts, Black Belts and Master Black Belts who have the need or desire to further their understanding and application of Six Sigma concepts into the product and process design arena. The topics covered are applicable to transactional, service, and manufacturing processes and environments. These classes are fundamental components of BMG's comprehensive Master Black Belt certification program.
Requirements
Before enrolling for either DFSS course, participants will need to have graduated from a respected Black Belt or Green Belt program with a minimum of one Six Sigma project completed. In addition, participants should come to class with a laptop computer running Minitab version 13.32.
BMG. Breakthrough Management Group(Thailand) Co.,Ltd.
891/2, 2nd Floor, Thanapat 360 Complex, Rama 3 Road, Kwang Bangphongpang, Khet Yannawa, Bangkok 10120
Tel.(662)166-3018-9 Fax.(662)166-3017 |
